Introduce of Bridge Saw Cutter Machine
Bridge Saw Cutter Machine is also named bridge cutting machine.This machine is designed with red color and looks very beautiful. Compare with manual edge cutting machine, bridge saw cutter machine has a lot of features. This bridge saw cutter machine blades can cut max 3200*2000mm with 10cm thickness. And it’s blades can 45 degree tilting and 90 degree rotation. Besides, this bridge saw cutter machine can also make profiling functions.So it means this is a multi-function bridge saw cutter machine.All of these functions are control by PLC and it’s really easy to run the machine. We can send all technical data, machine drawings and user manual to customer after they buy this machine. This bridge saw cutter machine has been exported to a lot of countries and it got a very good feedback from customers.See below technical data and details show of bridge saw cutter machine.
Cutting Mechanism of bridge saw cutter:
Bridge saw machines utilize a rotational cutting motion to slice through stone materials. The diamond blade spins rapidly, powered by an electric motor. The cutting head moves horizontally and vertically along the bridge, controlled by a computerized system. This combination of movements enables the blade to make accurate cuts in various dimensions.
Certainly! The cutting mechanism of a bridge saw machine is the process by which it cuts through stone materials. Here is a detailed explanation of the cutting mechanism:
1. Rotational Cutting Motion:
The primary cutting motion in a bridge saw machine is rotational. The cutting head of the machine holds a diamond blade, which spins rapidly to make contact with the stone slab. The rotation of the blade is powered by an electric motor mounted within the cutting head assembly. The high-speed rotation of the blade enables it to cut through the stone material efficiently.
2. Horizontal Movement:
In addition to the rotational motion, bridge saw machines feature a horizontal movement mechanism. The cutting head moves horizontally along the length of the bridge. This movement allows the blade to traverse across the stone slab, making straight cuts or following a pre-programmed cutting path. The horizontal movement is typically controlled by a computerized system, ensuring precise and accurate cuts.
3. Vertical Movement:
Bridge saw machines also incorporate vertical movement capabilities. The cutting head can move up and down along the bridge’s vertical axis. This vertical movement allows the blade to adjust its cutting depth according to the desired thickness of the stone slab or the specific cutting requirements. The vertical movement is typically controlled by the operator or the machine’s computerized control system.
4. Water Cooling and Lubrication:
During the cutting process, bridge saw machines employ a water cooling and lubrication system. Water is sprayed onto the cutting area, directly onto the diamond blade. This serves several purposes:
The water helps dissipate the heat generated by the cutting process, preventing the blade from overheating. This cooling action is vital to maintain the blade’s cutting efficiency and prevent damage.
The water acts as a lubricant, reducing friction between the blade and the stone slab. This lubrication minimizes the wear and tear on the blade and allows for smoother cutting.
– Dust Suppression:
The water helps control dust and debris generated during cutting, keeping the work environment cleaner and improving visibility.
5. Material Clamping and Support:
To ensure stability and precision during cutting, bridge saw machines employ various clamping and support mechanisms for the stone slab. Suction cups, vacuum pods, or hydraulic clamps are used to secure the stone slab firmly in place on the cutting table. This prevents any movement or vibration that could affect the cutting accuracy.
6. Cutting Parameters and Control:
The cutting parameters, such as cutting speed and depth, are typically set by the operator or programmed into the machine’s computerized control system. The control system regulates the rotational speed of the blade, the horizontal and vertical movements of the cutting head, and the water cooling and lubrication system. Operators can adjust these parameters to achieve the desired cutting results based on the specific stone material and cutting requirements.
By combining the rotational motion of the blade with the horizontal and vertical movements of the cutting head, bridge saw machines are able to execute precise cuts on stone slabs. The incorporation of a water cooling and lubrication system ensures efficient cutting while maintaining the blade’s performance and extending its lifespan.
Worktable and Material Support of bridge saw cutter:
The cutting table, also known as the worktable, provides a stable surface for positioning and supporting stone slabs during the cutting process. It is typically made of durable materials like steel or aluminum. The table may have extensions or hydraulic systems to handle large slabs effectively. Additionally, suction cups or vacuum pods are used to secure the stone slab firmly in place during cutting.
Certainly! The worktable and material support play a crucial role in bridge saw machines. Let’s delve into more details about the worktable and its functions:
1. Stability and Support:
The worktable, also known as the cutting table, serves as a stable surface for placing and supporting the stone slabs during the cutting process. It is designed to withstand the weight of the stone and the cutting forces applied by the blade. The worktable is typically made of a sturdy material such as steel or aluminum to provide the necessary rigidity and durability.
2. Size and Extensions:
Bridge saw machines come with different worktable sizes to accommodate various stone slab dimensions. The worktable can be customized or expanded with extensions to handle larger stone slabs. These extensions may be manually or hydraulically adjustable, allowing for flexibility in accommodating different workpiece sizes.
3. Material Clamping and Positioning:
To ensure precise and secure positioning of the stone slabs, bridge saw machines employ clamping mechanisms. Suction cups or vacuum pods are commonly used to create a strong grip between the worktable and the underside of the stone slab. This prevents any movement or shifting during the cutting process, ensuring accurate and consistent cuts.
4. Alignment Guides and Stops:
The worktable often features alignment guides and stops to aid in the proper positioning of the stone slabs. These guides assist in aligning the slabs accurately, ensuring that the cuts are made in the desired locations. Stops can be adjusted to control the length of the cuts or to position the stone slab for miter or bevel cuts.
5. Water Collection and Drainage:
Due to the water cooling and lubrication used during the cutting process, the worktable incorporates a water collection and drainage system. It typically consists of strategically placed channels or grooves on the worktable’s surface to collect the water and direct it towards a drainage system. This helps maintain a clean work environment and prevents water accumulation that could affect cutting accuracy.
6. Tilt and Rotation:
Some advanced bridge saw machines offer worktables with tilting and rotating capabilities. This feature allows the operator to position the stone slab at specific angles for bevel cuts or to access hard-to-reach areas. Tilting and rotating the worktable provide additional versatility in creating complex cuts and shaping stone slabs.
7. Material Handling:
In larger production facilities, bridge saw machines may be integrated with material handling systems. These systems can include conveyor belts, robotic arms, or other automated mechanisms to assist with loading and unloading stone slabs onto the worktable. Material handling systems enhance efficiency and reduce manual labor, enabling a continuous workflow.
The worktable and material support system in bridge saw machines are designed to provide stability, precision, and efficient handling of stone slabs during the cutting process. These features, along with proper clamping and alignment mechanisms, ensure that the stone slabs remain secure and properly positioned for accurate cutting results.
Details of Bridge Saw Cutter Machine
Bridge Saw Cutter Machine Specifications
|X way and Y way Travel||mm||3200|
|Blade Up and Down||mm||250|
|Max Cutting Size||mm||3200*3200*120mm|
|Power of main motor||kw||13|