How Diamond Wire Saws Transform Raw Blocks
Unlike mining wire saws, our block-slicing machines utilize multi-strand diamond-impregnated cables operating at 25-40m/s to produce slabs with thickness accuracy of ±0.5mm. The continuous loop system combines:
- Programmable tension control (500-1500N)
- Adaptive cutting speed adjustment
- Real-time wire wear monitoring
Technical Specifications
| Model | WS-200 | WS-300 | WS-400 |
|---|---|---|---|
| Cutting Area | 2.5×1.8m | 3.2×2.0m | 4.0×2.5m |
| Wire Speed | 30m/s | 35m/s | 40m/s |
| Power Consumption | 45kW | 55kW | 75kW |
| Slab Thickness Range | 10-100mm | 10-150mm | 10-200mm |
Key Operational Benefits
Traditional vs Wire Saw Cutting
- Material Savings: 18% less waste vs blade saws
- Surface Finish: Ra 3.2μm vs 12.5μm
- Noise Levels: 75dB vs 110dB
Our diamond wire systems enable curved cuts with 2mm radius capability, perfect for architectural stone elements.
Maintenance Protocol
- Daily: Clean slurry residues
- Weekly: Check wire tension
- Monthly: Replace guide rollers
- Annually: Overhaul drive motors
Proper maintenance extends wire life to 80-120 cutting hours depending on material hardness.
Dubai Marble Factory Case Study
After implementing WS-300 models:
- Production capacity increased by 65%
- Slab breakage reduced to 0.8%
- Energy costs lowered by 22%
Common Questions
Can wire saws cut reinforced concrete?
While technically possible, we recommend dedicated concrete cutting equipment for optimal results.
What’s the minimum slab thickness?
Our systems achieve 10mm slices for marble and 15mm for granite with specialized thin-cut wires.
Request Technical Documentation
Explore our full range of stone cutting saws or contact engineers at [email protected] for cutting tests.
