We are professional manufacturer of diamond wire saw machine from china. Pls see our products photos as follows.
Introduce of diamond wire saw machine for quarry
There are many cutting machines for stone mining on marble and granite material. Diamond wire saw machine is one of the most important ways for quarry mining. In the past, we use blasting method to quarry mining, which is not only causes serious environmental damage, but also causes waste of quarry resources. At present, the most widely used mining method is diamond wire saw mining. The combination technology of quarry diamond wire saw machine and arm chain saw machine to mine marble quarry originated in the middle of 1980s. It is mainly used for high bench and marble full sawing, limestone, travertine and serpentine quarry mines. After about 30 years of production practice and technical improvement, diamond wire saw machine has been recognized as an advanced marble quarry mining method with the highest degree of mechanization, the highest mining efficiency and the strongest controllability to mine environmental damage.
Features of quarry diamond wire saw machine
- Wide adaptability, quarry wire saw machineis suitable for all types of mines, while flame cutting is only suitable for granite mines with high quartz content and few cracks.
- Quarry wire saw machinehas strong function and high efficiency. Firstly, the mining depth is deep, which can reach 10-20 meter or even deeper. Flame cutting is generally within 10 m Secondly, the cutting speed of quarry wire saw machine is fast, which can reach 3-4 square meter per hour, which is 2-3 times of the flame cutting.
- The quarry wire sawmachine can cut in vertical, horizontal, inclined and other directions, and it can also do blind cutting, while the flame cutting can only cut in vertical plane.
- High yield and low cost. Firstly, cutting surface of quarrywire saw machine is very flat and will not cause any internal injury to block Secondly, quarry sawing seam is small, only about 11mm, which will not cause waste of material. However, cutting surface of flame cutting is rough and will cause some internal injury to material. Moreover, the SAW seam is large, generally 100-300mm, which will cause great waste of resources and high mining cost.
- Safety and environmental protection, no noise and dust during wiresaw mining, no impact on nearby residents, high automation, separate operation, low labor intensit However, the noise and dust of flame cutting are very large, which seriously affects the operation of nearby residents and other workers. To sum up, in today’s increasingly scarce resources and soaring gas prices, it has significant economic and social benefits to mine marble granite quarry with wire saw machine.
- Many factors related to quarry diamond wire saw include: cutting life of beads, cutting speed of beads, spacing of beads on the wire saw, mold design
FAQ of Quarry wire saw machine
Quarry diamond wire saw machine can’t cutting. The most common reasons about this problem are improper selection of diamond, matrix, bead spacing, mold design or wrong application parameters. For example, if we choose too high diamond density or too good diamond, the wire sawing performance is not very good. Diamond will not be easy to break, so it is difficult to produce new sharp edge.
The rope on quarry wire saw machine is broken. This is usually due to the use of wrong application parameters or poor quality of wire saw. The combination between rubber and Diamond Beads is not strong, which leads to the cuttings entering the diamond saw rope. Soon, the magma or cuttings contact and rub the steel rope between the bead steel body and the steel rope. The connection thread of the steel rope begins to break, which may also be due to the wrong use of the binding agent. The fracture of steel rope may also be caused by wrong selection of steel rope, bead steel body and poor heat treatment after injection molding.
If the cutting layer of the bead peels off from the bead steel body, it is usually improper to select the matrix or use the wrong sintering parameters. It is also the reason of spalling that incorrect cold pressing process is usually used on quarry diamond wire saw machine.Sometimes paraffin is infiltrated between metal matrix and bead steel due to improper dewaxing process. Sometimes the problem is also related to the improper cleaning of bead steel.
Details of Quarry Wire Saw Machine
Quarry Wire Saw Machine Specifications
|Main Motor Power||45kW||55kW||57kW|
|Machine Head Rotation||360 degree||360 degree||360 degree|
|Working Temperature||-15 to +45 degree centigrade||-15 to +45 degree centigrade||-15 to +45 degree centigrade|
|Working Humidity||<95% no frost||<95% no frost||<95% no frost|