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Table of Contents
What and Why Quarry Mining Wire Saw Machine?
The Evolution of Stone Extraction Technology
Modern diamond wire saw machines replace traditional blasting methods with precision cutting technology, reducing material waste by up to 40% while maintaining structural integrity of natural stone blocks:cite[1]. The 37-75KW power range enables adaptable operations across varying rock hardness levels.
Key Operational Advantages:
- Environmental Protection: Eliminates explosive-induced vibrations and dust pollution
- Precision Engineering: ±2mm cutting accuracy for optimized material utilization
- Cost Efficiency: 30% lower operational costs compared to conventional methods
Applications of Quarry Wire Saw Cutting Machine
Core Industry Implementations
- Granite Dimension Stone Production: JSJ-75 model achieves 15m³/hour extraction rate in Brazilian quarries
- Urban Construction Projects: Silent cutting capability enables 24/7 operation in metropolitan areas
- Historical Site Preservation: Non-destructive extraction of heritage stone materials
Specialized Cutting Scenarios:
| Material Type | Recommended Model | Cutting Speed |
|---|---|---|
| Hard Granite (Mohs 6-7) | JSJ-75 | 2.5m²/hour |
| Medium Marble | JSJ-55 | 4.8m²/hour |
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Features of MOSCUT Wire Saw Machines
Technical Superiority
- 360° Electric Rotation: Enables omni-directional cutting without mechanical adjustments
- Smart Speed Control: 0-40m/s linear speed with automatic load adaptation
- Dual Flywheel System: 800/1000mm diameter options for enhanced torque transmission
Advanced Monitoring Systems
Integrated sensor networks provide real-time operational data:
- Spindle current monitoring for load optimization:cite[2]
- Vibration analysis predicting maintenance needs
- Wire tension feedback with ±5N precision
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Technical Specifications
| Diamond wire saw machine | |||||
| Model | Unit | JSJ-37 | JSJ-45 | JSJ-55 | JSJ-75 |
| Driving Power | kw | 37 | 45 | 55 | 75 |
| Flywheels Diameter | mm | 800 | 800 1000 | ||
| Guide pulleys Diameter | mm | 2-350 | 2-350 | ||
| Wire Linear Speed | m/s | 0~40 | 0~40 | ||
| Adjustment Distance | mm | 400 | 450 | ||
| Rotation Angle | n° | 360°Electric | 360°Electric | ||
| Feeding Speed | m/h | 0~50 | 0~50 | ||
| Max.Wire Length | m | 80 | 100 | 120 | 150 |
| Net weight | T | ~1.9 | ~2.0 | ~2.7 | ~2.9 |
| Dimensions(L×W×H) | mm | 2110×1200×1430 | 2440×1480×1520 | ||
Why Choose MOSCUT?
Unmatched Industry Leadership
- 22 Years Manufacturing Expertise: 3000+ machines deployed globally since 2002
- Full-Cycle Production Control: In-house diamond wire production with ISO 9001:2015 certification
- Custom Engineering Solutions: Adapt machine configurations to specific mine geology
Global Support Network
- 48-hour emergency response team
- Multilingual technical documentation (EN/ES/AR/RU)
- Regional warehouses in 6 countries
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Client Success Stories
Case 1: Turkish Travertine Quarry
- Challenge: 45° slope cutting in fragile travertine layers
- Solution: Customized JSJ-55 with 1000mm flywheel
- Results: 22% yield increase, 0 breakage rate
Case 2: Canadian Granite Operation
- Challenge: -30°C low-temperature cutting
- Solution: Cold-adapted JSJ-75 with thermal management
- Results: 365-day/year operation achieved
Case 3: Vietnam Marble Project
- Challenge: High humidity corrosion issues
- Solution: Stainless steel upgraded components
- Results: Maintenance interval extended 3x
Maintenance Best Practices
Preventive Maintenance Schedule
| Interval | Action Items | Tool Requirement |
|---|---|---|
| Daily | Wire tension calibration | Digital tension meter |
| Weekly | Bearing lubrication | High-temp grease (MOSCUT G-200) |
| Monthly | Electronics diagnostics | MOSCheck Pro analyzer |
Troubleshooting Guide
- Vibration Alert: Check flywheel balance (tolerance <0.05mm)
- Speed Fluctuation: Clean speed sensor (IP67 protected)
- Wire Slippage: Adjust pneumatic pressure (0.6-0.8MPa)
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