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Introduce of Multi Blades Stone Cutting Machine For Slicing Marble Granite Blocks Into Slabs
Revolutionizing Stone Processing
The Multi Blades Stone Cutting Machine represents a quantum leap in stone processing technology. Designed specifically for slicing large stone blocks into uniform slabs, this machine combines precision engineering with industrial strength to transform raw materials like marble, granite, and travertine into perfectly dimensioned slabs ready for further processing and finishing.
Tower Blade Technology
At the heart of our cutting machine lies its innovative tower blade configuration. Multiple diamond-impregnated blades are mounted vertically in decreasing diameters, creating a highly efficient cutting system. This arrangement allows for simultaneous cutting of multiple slabs from a single stone block, dramatically increasing productivity while maintaining exceptional cutting precision. The tower design minimizes vibration and blade deflection, ensuring consistently straight cuts even through the hardest granite varieties.
Advanced Cutting Mechanics
The cutting process begins with the secure placement of massive stone blocks directly on the cutting platform. Our hydraulic stabilization system locks the block in place, eliminating any movement during cutting operations. The blade tower then descends with controlled precision, its diamond-tipped blades slicing through the stone with remarkable efficiency. A continuous flow of cooling water prevents overheating while flushing away cutting residue, maintaining blade integrity and cutting precision throughout the operation.
Features of Multi Blades Stone Cutting Machine For Slicing Marble Granite Blocks Into Slabs
Engineering Excellence
Our multi-blade stone cutting machine incorporates numerous advanced features that set it apart from conventional cutting systems. Developed as an evolution beyond traditional single-arm and gantry cutting machines, this equipment represents the pinnacle of stone processing technology.
Hydraulic Control System
Precision hydraulic cylinders control the vertical movement of the blade tower, ensuring smooth, vibration-free operation. The system maintains consistent cutting pressure regardless of material density variations, resulting in uniform slab thickness throughout the block.
Advanced Control Cabinet
Our state-of-the-art PLC control system features a user-friendly interface with multi-language support. The system monitors all critical parameters including cutting speed, blade pressure, water flow, and motor temperature, automatically adjusting operations for optimal performance and safety.
Direct Ground Placement
Stone blocks are positioned directly on the cutting platform, eliminating the need for specialized transport carts. This design enhances stability during cutting operations and allows for simultaneous processing of multiple blocks with varying dimensions.
Heavy-Duty Spindle Assembly
The machine features a reinforced spindle housing with precision bearings capable of handling the tremendous forces generated during cutting operations. Specially designed seals protect critical components from water and stone dust infiltration.
Safety Systems
Comprehensive safety features include emergency stop buttons at multiple locations, blade guards, pressure sensors, and automatic shutdown in case of abnormal vibration or temperature conditions. The machine also features lockout-tagout capability for maintenance safety.
Maintenance Optimization
Designed for minimal downtime, the machine features centralized lubrication points, easily accessible components, and a modular design that simplifies maintenance and replacement of wear parts. The blade mounting system allows for quick blade changes without specialized tools.
Cutting Speed of Multi Blades Stone Cutting Machine
Optimized Performance Metrics
The cutting speed of our multi-blade stone cutting machines varies based on material hardness, blade specifications, and desired finish quality. Through extensive testing and real-world applications, we’ve optimized our machines to deliver the perfect balance between cutting speed and blade longevity.
Material-Specific Cutting Rates
For marble and softer stones, cutting speeds typically range between 30-50 cm/hour per blade. Medium-hard granites can be cut at 15-25 cm/hour, while the hardest granites require slower cutting speeds of 8-15 cm/hour to preserve blade integrity. These rates represent significant improvements over single-blade systems, as multiple slabs are produced simultaneously.
Productivity Analysis
When considering productivity, the multi-blade approach dramatically outperforms single-blade alternatives. For example, processing a standard 3m³ granite block into 2cm slabs takes approximately 4-5 hours with a 9-blade configuration, producing 8 finished slabs simultaneously. This same operation would require 40-50 hours using a single-blade machine, representing a 90% reduction in processing time.
Technical Data
Precision Specifications
Our multi-blade stone cutting machines are available in three standard models to accommodate various production requirements. Each model is engineered for optimal performance with specific stone types and production volumes.
| Model | Unit | QSQ-2200 | QSQ-2500 | QSQ-3000 |
|---|---|---|---|---|
| Max. blade diameter | mm | 2200 | 2500 | 3000 |
| Max. cutting block length | mm | 3600 | 3300 | 2800 |
| Max. cutting block width | mm | 2100 | 2100 | 2100 |
| Max. cutting block height | mm | 950 | 1100 | 1350 |
| Cutting accuracy/tolerance | mm | ±0.5 | ±0.5 | ±0.5 |
| Hourly output (medium hard granite) | m²/h | 7 | 6 | 3 |
| Max. No. of blades | pcs | 9 | 5 | 1 |
| Main motor power | kw | 45/55 | 45/55 | 37/65 |
| Power requirement | 3 Phs 380V 50Hz (other available upon request) | |||
| Overall dimension (L×W×H) | mm | 7500×4350×6000 | 7500×4350×6500 | 7500×4350×7000 |
| Water consumption | m³/h | 30 | 30 | 30 |
| Total Weight | kg | 12,000 | 12,000 | 12,000 |
Note: All specifications are subject to continuous improvement. Custom configurations are available to meet specific production requirements. Contact our engineering team for specialized solutions.
Why Buying From MOSCUT
Our Competitive Advantages
With over 15 years of specialized experience in stone processing machinery, MOSCUT has established itself as a global leader in innovative cutting solutions. Our commitment to quality, innovation, and customer satisfaction sets us apart in the competitive stone machinery market.
Quality Assurance
Every machine undergoes rigorous testing and quality control checks before shipment. We use only premium components from certified suppliers to ensure longevity and reliability.
Technical Expertise
Our engineering team includes specialists with decades of experience in stone processing technology. We continually innovate to solve real-world production challenges.
Global Support Network
With service centers in 12 countries and partnerships worldwide, we provide prompt technical support and spare parts delivery wherever your operations are located.
Comprehensive Training
We provide detailed operational training at your facility, along with comprehensive manuals and video tutorials to ensure your team maximizes machine potential.
Continuous Improvement
Our machines evolve based on customer feedback and technological advancements. Purchasing from MOSCUT means access to future upgrades and enhancements.
Long-term Partnership
We view each customer as a long-term partner, offering preferential pricing on future purchases and priority access to new technology developments.
In addition to our multi-blade cutting machines, we offer a complete range of stone processing equipment including Stone Polishing Machines and Bridge Saw Machines to create a comprehensive production solution for your facility.
Case Studies
Global Success Stories
Our multi-blade cutting machines are operating successfully in stone processing facilities worldwide. Here are four examples of how our technology has transformed production capabilities for different types of operations.
Italian Marble Producer
Challenge: Needed to increase slab production capacity by 300% without expanding facility footprint.
Solution: Installed two QSQ-2500 machines with 7-blade configuration.
Results: Production increased by 320% with 40% reduction in energy costs per slab.
Canadian Granite Specialist
Challenge: High labor costs and difficulty cutting extremely hard granite varieties.
Solution: Customized QSQ-3000 with specialized diamond blades for hard granite.
Results: Labor costs reduced by 65% and blade life extended by 40% on hard materials.
Turkish Travertine Processor
Challenge: High material waste due to imprecise cutting of porous travertine.
Solution: QSQ-2200 with vibration dampening system and specialized blade matrix.
Results: Material waste reduced from 18% to 6%, saving $220,000 annually in raw materials.
Brazilian Exporter
Challenge: Needed to meet increasing international demand while maintaining quality standards.
Solution: Implemented three QSQ-2500 machines with automated loading system.
Results: Export volume increased by 150% with consistent quality across all production batches.
Material Applications
Versatile Material Processing
Our multi-blade cutting machines are engineered to handle the full spectrum of natural stone materials, each with their unique characteristics and cutting requirements. The machine’s adjustable parameters allow operators to optimize performance for specific material types.
Material-Specific Configurations
Marble: With its relatively soft composition, marble can be cut at higher speeds with blade spacing as close as 20mm. Our machines produce mirror-finish cuts on even the most delicate veined marbles.
Granite: For these hard, crystalline stones, we recommend wider blade spacing and specialized diamond segments. Our hydraulic pressure control maintains consistent cutting performance through density variations.
Travertine: The porous nature of travertine requires specialized blade configurations and cutting fluid mixtures. Our machines feature adjustable water flow to prevent filling of pores during cutting.
Sandstone & Limestone: These sedimentary stones benefit from our vibration-dampening technology that prevents chipping and delamination during the cutting process.
For operations requiring both cutting and polishing capabilities, consider pairing our multi-blade machine with our Stone Polishing Machines for a complete processing solution.
Frequently Asked Questions
Expert Answers to Common Questions
Blade longevity varies based on material hardness and operating conditions. For medium-hard granite, our premium blades typically process 15,000-20,000 square meters before requiring replacement. We offer blade re-tipping services that can extend blade life by 60-70% at approximately 40% of the cost of new blades.
Yes, our advanced clamping system can secure blocks with irregular geometries. The hydraulic pressure automatically adjusts to accommodate uneven surfaces, ensuring stability during cutting. For extremely irregular blocks, we recommend our specialized block squaring service prior to slab production.
Daily maintenance includes cleaning, lubrication of guide rails, and inspection of blade tension. Weekly tasks involve checking hydraulic fluid levels and inspecting electrical connections. We provide a comprehensive maintenance schedule and remote monitoring system that alerts you when service is required.
Slab thickness is easily adjustable through the control panel with a precision of ±0.2mm. The blade spacing can be reconfigured in approximately 45 minutes to accommodate different production requirements. We offer quick-change spacer kits that further reduce changeover time to under 20 minutes.
Our machines feature multiple safety systems including emergency stop buttons at all operator stations, blade guards, automatic shutdown on overload, vibration sensors, water flow monitoring, and thermal protection on all motors. The control system also includes password-protected safety parameters to prevent unauthorized adjustments.
Ready to Transform Your Stone Processing?
Contact our stone cutting experts today to discuss how our multi-blade cutting machines can revolutionize your production capabilities and profitability.
