Table of Contents
- 1. Product Overview
- 2. Technical Specifications
- 3. Core Technologies
- 4. Production Efficiency
- 5. ROI Analysis
- 6. Safety & Reliability
- 7. Material Applications
- 8. Video Show
1. Product Overview
Revolutionizing Stone Edge Processing
The HLCM-8E80 Stone Slab Round Edging Profiling Bullnose Machine represents MOSCUT’s cutting-edge solution for modern stone fabrication shops. This fully automated CNC machine eliminates manual grinding inconsistencies while delivering precision round edges, bevels, and complex profiles at industrial-grade productivity…
2. Technical Specifications
Engineering Precision in Numbers
| Technical Data for HLCM-8E80 | ||
| Number of grinding heads | pc | 8 |
| Max. processable width | mm | 2000 |
| Max. processable thickness | mm | 80 |
| Diameter of profile wheel | mm | 140-180 |
| Diameter of polishing wheel | mm | 140-180 |
| Hole diameter of wheel | mm | 40 |
| Power of main motor | kw | 4 |
| Processing speed | m/min | 0.2 – 3 |
| Water consumption | L/h | 4 |
| Gross weight | kg | 4500 |
| Dimensions (L x W x H) | cm | 4300x1200x2100 |
With its 4300x1200x2100 mm footprint, the HLCM-8E80 achieves space efficiency while handling slabs up to 2 tons…
3. Core Technologies
Patented Grinding System
Our 8-head sequential stone polishing machine system features:
- Dual-purpose wheels (Ø140-180mm profile/polish)
- Automatic tool wear compensation
- 40mm bore diamond cup wheels
4. Production Efficiency
Maximizing Output with Intelligent Automation
The HLCM-8E80 achieves unprecedented productivity through:
- Variable Speed Control (0.2-3 m/min): Automatically adjusts based on material hardness – 0.5 m/min for granite, 2.8 m/min for soft marble.
- 8-Stage Grinding Sequence:
- Coarse shaping (2x 60-grit diamond heads)
- Medium polishing (3x 200-400 grit resin heads)
- Fine finishing (3x 800-3000 grit ceramic heads)
- Continuous Operation: 24/7 running capability with automatic lubrication system
Real-World Productivity Metrics
| Material | Edge Type | Speed (m/hr) | Manual Equivalent |
|---|---|---|---|
| Granite | Full Bullnose | 9.6 | 2 workers × 4 hrs |
| Quartz | Demi Bullnose | 15.3 | 3 workers × 3.5 hrs |
| Marble | Ogee Edge | 7.2 | Specialist × 6 hrs |
*Based on 2023 field tests across 12 stone workshops
5. ROI Analysis
Cost-Saving Architecture
A typical US fabricator achieves breakeven in 14 months through:
Operational Expense Reduction
- Labor: Reduces from 3 workers/shift to 1 operator monitoring 3 machines
- Energy: 4kW motor consumes only $2.16/day (at $0.12/kWh, 18hr operation)
- Water: Closed-loop system uses 96L/day vs 480L in traditional setups
Revenue Growth Drivers
- 38% increase in complex edge orders (customer survey data)
- Ability to bid on large-scale projects requiring consistent quality
- 15% premium pricing for mirror-finished edges
Case Study: Marble Inc. ROI Timeline
| Month | Cost Savings | Revenue Growth | Cumulative Net |
|---|---|---|---|
| 1-3 | $12,300 | $8,150 | $20,450 |
| 4-6 | $18,200 | $14,700 | $53,350 |
| 7-12 | $41,000 | $39,800 | $134,150 |
*Machine cost: $108,000; Payback achieved at 14 months
6. Safety & Reliability
Engineered for Zero-Downtime Operation
- Dual Safety Circuits:
- Primary: PLC-controlled emergency stops with position memory
- Secondary: Mechanical brake system (failsafe activation <300ms)
- Dust & Water Protection:
- IP54-rated electrical cabinets
- Triple-sealed bearings in grinding heads
Certifications & Compliance
- CE Marking (EN 12649:2008+A1:2011)
- UL 508A Industrial Control Panel Certification
- ISO 9001:2015 Quality Management System
Preventive Maintenance Schedule
| Component | Maintenance Interval | Cost/Service |
|---|---|---|
| Linear Guides | 500 hours | $85 (greasing) |
| Grinding Heads | 1500 hours | $220 (bearing replacement) |
| CNC Controller | Annual | Free remote diagnostics |
7. Material Applications
Tested Material Matrix
Successfully processed materials include:
- Mohs 6-7 granite (e.g., Black Galaxy)
- Soft limestone (≤Mohs 3)
- Engineered quartz (93% quartz content)
This stone profiling machine enables fabricators to achieve perfect bullnose edges on marble countertops, granite vanity tops, and quartzite architectural elements with unmatched consistency. As a leader in stone processing equipment manufacturing, MOSCUT continues to innovate in CNC stone cutting technology…
